Raws li petrochemical muaj peev xwm nthuav dav ntxiv, cov khoom tsim tawm txhua xyoo ntawm polypropylene (PP), polyethylene (PE), thiab lwm yam khoom siv polyolefin tau nce tsis tu ncua. Loj- ntim, ntau- qib thiab qhov chaw tsim khoom txuas ntxiv mus ntxiv qhov xav tau ntawm kev ntim khoom, khaws cia thiab xa tawm.
Rau cov tuam txhab petrochemical loj, lub tsev khaws khoom siv hluav taws xob tsis yog ib qho chaw cia khoom xwb. Nws tau dhau los ua ib feem tseem ceeb ntawm kev tsim khoom thiab cov khoom siv sib txuas, txuas cov ntim khoom, chaw cia khoom, tswj cov khoom muag, kev txiav txim kom tiav thiab kev thauj khoom thauj.
Tuam Tshoj JSSL tuam txhab muab kev koom ua kentse warehouse thiab logistics automation dawsrau kev siv petrochemical thiab kev lag luam. Los ntawm kev sib txuas cov khoom siv hauv tsev rau khoom hloov khoom dua tshiab, kev teem sijhawm ntse, kev sib koom ua ke software thiab kev ua kom zoo, Tuam Tshoj JSSL Lub Tuam Txhab pab cov neeg siv khoom kov yeej cov teeb meem hauv kev laus cov khoom siv hluav taws xob, suav nrog cov khoom siv qis qis, cov khoom siv tsis tu ncua, cov khoom siv tsis zoo thiab kev cuam tshuam ntau dhau.
1. Vim li cas Polyolefin Automated Warehouses xav tau kev txhim kho txuas ntxiv
Kev khaws cia thiab khaws cov tshuab ua haujlwm tau dhau los ua ntau dua hauv cov nroj tsuag petrochemical loj vim tias lawv siv qhov chaw siab, cov ntaub ntawv sib koom ua ke, cov nqi qis dua thiab txhim kho kev nyab xeeb.
Txawm li cas los xij, laus duaautomated warehouse systemstej zaum yuav maj mam ua tsis tau raws li txoj kev loj hlob ntawm ntau lawm thiab logistics yuav tsum tau.
Tej teeb meem xws li:
Aging conveying thiab cia khoom siv
Conveyor congestion thiab nquag nres
Tsawg stacker crane khiav hauj lwm efficiency
Kev cia tsis muaj txiaj ntsig - qhov chaw faib
Tsawg pallet load peev xwm
Incompatibility nrog tshiab ntim hom
Manual inventory thiab shipment verification
Kev sib koom ua haujlwm tsis zoo ntawm kev ntim khoom, lub tsev khaws khoom thiab kev thauj mus los
Cov tsheb thauj khoom thauj thaum lub sijhawm thauj khoom siab tshaj
Thaum cov teeb meem no tshwm sim ib txhij, cov warehouse bottlenecks tuaj yeem cuam tshuam cov kab ntim khoom ntim thiab cov dej ntws hauv qab.
Yog li ntawd, kev txhim kho lub tsev rau khoom uas twb muaj lawm yuav tsum tau ntau tshaj li hloov ib lub tshuab. Kev vam meejlogistics system kev koom ua keqhov project yuav tsum sib koom ua ke cov cuab yeej siv tshuab, warehouse software, cov ntaub ntawv tsim khoom, kev txheeb xyuas cov khoom siv thiab kev thauj mus los ua ib qho kev sib koom ua ke.
(Polyolefin Automated Warehouse)
2. Txhim kho qhov Aging Polyolefin Automated Warehouse
Lub tuam txhab loj petrochemical tus thawj automated warehouse tau tsim los ua ib qho chaw kaw tag nrho, tsis muaj neeg tuaj yeem khaws cia nrog 32 kab ntawm ib qho - cov racks sib sib zog nqus, ntau tshaj 25,000 qhov chaw cia khoom thiab 16 stacker cranes.
Lub hauv paus system siv cov pa saw conveyors. Nws lub peev xwm siab tshaj plaws yog kwv yees li 130 tons hauv ib teev, thaum lub peev xwm tawm sab nraud yog kwv yees li 200 tons hauv ib teev. Thaum lub sij hawm siab tshaj plaws, kev sib txawv ntawm cov khoom sib txawv, lub hnab ntim khoom thiab cov kab congestion tuaj yeem ua rau txo cov ntim khoom - siv kab thiab cov tsheb thauj mus ntev.
Tuam Tshoj JSSL Lub Tuam Txhab kev txhim kho txoj hauv kev tau tsom mus rau peb thaj chaw loj:conveying system modernization, cia thiab stacker crane hloov khoom dua tshiab, thiab tag nrho - stack software integration.
2.1 Hloov Cov Txheej Txheem Txheej Txheem
Tus thawj linear saw-conveyor system ua haujlwm tsuas yog nyob ib ncig ntawm 0.25–0.30 m / s thiab yooj yim rau congestion, tshwj xeeb tshaj yog nyob rau ntawm txoj kab.
Thaum lub sijhawm txhim kho, ze li 1,000 meters ntawm cov khoom siv thauj khoom siv tau hloov nrog lub kaw -vojRGV shuttle conveying system.
Ob lub tshuab hluav taws xob tau qhia rau kev ua haujlwm sab hauv thiab sab nrauv, nrog kwv yees li 700 meters thiab 250 meters ntawm kev taug qab.
RGV system ua tiav qhov khoob -load ceev ntawm kwv yees li 1.8-2.0 m / s thiab loaded ceev txog li 1.5 m / s. Piv nrog rau tus thawj conveying system, kev thauj mus los efficiency nce ntau tshaj rau lub sij hawm.
Qhov tseem ceeb tshaj, cov txheej txheem tshiab txuas nrog cov khoom ua tiav:
Ntim → Warehouse Inbound → Cia → Warehouse Outbound → Loading Dock
Qhov no tau tsim ib qho kaw - voj automated logistics txheej txheem thiab txo cov khoom tos thiab kev cuam tshuam ntawm phau ntawv.
(Automated Storage thiab Retrieval System)
2.2 Txhim kho Racking thiab Stacker Cranes
Tus thawj warehouse yog tsim rau kwv yees li ib tuj ib qhov chaw cia. Raws li kev thauj mus los thiab kev ntim khoom tau tsim, siab dua - muaj peev xwm khaws cia tau tsim nyog.
Tuam Tshoj JSSL Lub Tuam Txhab tau txhawb nqa qhov kev tsim kho tshiab ntawm cov qauv khaws cia thaum tuav lub ntsiab lus tseem ceeb uas muaj kev pov thawj engineering tso cai.
Lub upgraded system muaj xws li:
Reinforced khib bases
Ntxiv thauj tog rau nkoj kho
Optimized cia - qhov chaw layout
Kev cia nce ntxiv - qhov siab qhov chaw
Txhim kho kab
Txhim kho kab teeb
Ua kom muaj kev nyab xeeb ntxiv rau kwv yees li 1.5 tons ntawm ib qho chaw
Cov neeg laus stacker cranes kuj tau hloov, thaum taug kev rails tau recalibrated kom tau raws li qhov yuav tsum tau ntawm cov khoom siv tshiab.
Ua ke nrog RFID kev txheeb xyuas thiab IoT thev naus laus zis, lub tsev khaws khoom hloov kho tshiab tau dhau los ua lub peev xwm los txhawb nqa cov pallets sib koom thiab nrhiav cov khoom siv kom raug.
2.3 Tag Nrho -Stack Warehouse Software Integration
Kho vajtse modernization ib leeg tsis tuaj yeem tshem tawm qhov kev ua haujlwm automation bottleneck.
Tuam Tshoj JSSL Tuam Txhab yog li kev koom ua ke tshiabWarehouse Management System (WMS)thiabWarehouse Control System (WCS)thiab tau qhia txog 3D warehouse visualization platform.
Ib qho chaw cia khoom ntse-qhov chaw faib cov txheej txheem tau ntxiv los txo:
Empty stacker- crane mus txawv tebchaws
Rov ua dua
Kev ua haujlwm ua haujlwm tsis zoo
Kev thauj mus los tsis tsim nyog
Lub tsev khaws khoom kuj txuas nrogERP, MES, TMS thiab tsheb thauj khoom{0}} kev tswj hwm kev thauj khoom, tso cai rau cov ntaub ntawv ua tiav cov khoom ntws tuaj yeem nkag mus rau hauv cov khoom lag luam thaum tsim khoom, muag khoom thiab cov ntaub ntawv khaws cia tseem synchronized.
RFID tag tau ntxiv rau pallets los txhawb:
Batch-level traceability
Automatic suav cov khoom muag
Kev tswj hwm FIFO
Kev kuaj xyuas khoom xa tuaj
Tiv thaiv kev sib xyaw- cov khoom xa tuaj
Nyob rau sab kev thauj mus los, kev teem caij tsheb, kev tswj kab thiab kev thauj khoom -chaw nres nkoj tau muab tso rau hauv qhov system. Cov neeg tsav tsheb tuaj yeem tau txais cov ntaub ntawv kab ke tsis siv neeg thaum thauj khoom tau nthuav tawm digitally.
(Logistics System Integration)
3. Cov txiaj ntsig tau los ntawm Kev Txhim Kho Warehouse
Qhov kev hloov pauv tau ua tiav nyob rau hauv ib lub sij hawm siv compressed heev.
Kev tshem tawm cov cuab yeej tau ua tiav nyob rau hauv kwv yees li 37 hnub tom qab kev tshem tawm cov khoom lag luam thiab kev xa khoom. Kev txhim kho cov cuab yeej tshiab siv sijhawm li ob lub hlis, ua raws li kwv yees li ib hlis rau kev sim cov cuab yeej siv thiab kev sib cuam tshuam ntawm qhov system.
Tom qab kev sim siab, lub tsev khaws khoom hloov kho tau tiav4,230 tons ntawm cov khoom xa tuaj hauv 12 teev, tshaj nws lub peev xwm tsim los ntawm kwv yees li 6.8%.
Zuag qhia tag nrho warehouse turnover efficiency ze li ob npaug.
Qhov kev hloov kho tshiab kuj tau pab tshem tawm cov ntim khoom ntim - kab congestion, txo kev thauj khoom - cov ntsaws ruaj ruaj thiab txo lub tsheb tos. Ze li ntawm 30 phau ntawv warehouse- tuav txoj haujlwm raug txo.
Qhov no qhia txog lub hauv paus ntsiab lus tseem ceeb rauindustrial warehouse automation: Lub hom phiaj tsis yog txhawm rau txhim kho cov cuab yeej siv ntau dua, tab sis txhawm rau txhim kho tag nrho cov khoom siv - ntws efficiency ntawm lub Hoobkas.
4. Kev ua kom zoo tsis tu ncua ntawm Cov Khoom Siv Hluav Taws Xob Tshiab
Warehouse modernization tsis xaus thaum lub automated warehouse tshiab yog commissioned.
Lub tsev khaws khoom polyolefin tshiab nyob rau hauv tib lub hauv paus kev lag luam muaj ntau dua 26,000 qhov chaw cia khoom, nrog rau tag nrho cov peev txheej ntawm kwv yees li 36,958.5 tons. Nws tsim inbound thiab outbound peev xwm mus txog 240 thiab 300 pallets ib teev twg raws li, thaum lub sij hawm qhov tseeb outbound ntim yuav ncav cuag li ntawm 5,200 tons.
Txawm tias muaj kev ua haujlwm siab tshaj plaws nyob rau hauv qhov chaw, kev ua kom zoo ntxiv txuas ntxiv tseem tsim nyog.
Tuam Tshoj JSSL Lub Tuam Txhab pom zoo kom saib lub tsev khaws khoom raws li kev hloov pauv kev thauj mus los ntau dua li cov khoom siv ruaj khov.
Ntim thiab Inbound Optimization
Ntau qhov kev txhim kho me me tab sis muaj txiaj ntsig tuaj yeem cuam tshuam ncaj qha rau tag nrho cov khoom lag luam kev ua haujlwm.
Piv txwv li, lub hnab ntim khoom hnyav qee zaus nkag mus rau hauv cov txheej txheem xa khoom tuaj yeem ua rau lub hnab ploj thaum lub sijhawm palletizing. Ib qho yooj yim huab cua- tshuab tshuab tau qhia kom tshem tawm cov hnab khoob ua ntej lawv nkag mus rau txheej txheem palletizing.
Raws li thinner FFS ntim zaj duab xis tau siv dav, cov teeb meem xws li kev ua kom zoo li qub, kev ua haujlwm tsis zoo thiab cov khoom txeej kuj tshwm sim.
Cov txheej txheem hloov kho, kev cob qhia tus neeg teb xov tooj thiab cov cuab yeej ua kom zoo dua -nrog rau lub hnab nias, suction- khob lub kaum sab xis hloov kho, photoelectric sensor optimization thiab raws caij nyoog zaj duab xis parameter hloov kho - pab txhim kho cov ntim ruaj khov thaum txhawb kev ntim khoom - txo nqi.
Tshuab Vision rau Printing Inspection
Cov pob khoom yuav tsum tau luam tawm cov ntaub ntawv xws li qib, batch naj npawb, lub sij hawm ntim, hloov ntaub ntawv, kev txheeb xyuas tus kheej thiab QR cov lej.
Yav dhau los, kev luam ntawv zoo nyob ntawm qhov kev tshuaj ntsuam xyuas raws sij hawm, tsim kom muaj kev pheej hmoo ntawm kev ploj lawm.
Lub tshuab- pom kev txheeb xyuas qhov system tuaj yeem txuas lub tshuab computer nrog lub tshuab luam ntawv ntim, tau txais cov ntawv luam tawm thiab siv siab -cov koob yees duab ceev nrog cov duab- ua cov txheej txheem los tshuaj xyuas cov ntaub ntawv luam tawm hauv lub sijhawm.
Cov ntaub ntawv qhia txog qhov tseeb tuaj yeem tshaj 98%, pab txo tib neeg kev ua yuam kev thiab tiv thaiv cov pob khoom tsis zoo los ntawm kev nkag mus rau cov txheej txheem logistics tom ntej.
RFID Shared{0}}Pallet Management
RFID-enabled sib koom pallets yog cov ntaub ntawv tseem ceeb hauv lub tsev khaws khoom siv.
Vim tias kev lag luam RFID tej zaum yuav muaj qee qhov kev nyeem ntawv tsis ua tiav, Tuam Tshoj JSSL Lub Tuam Txhab pom zoo qhia cov ntaub ntawv pov thawj pallet ua ntej nkag mus rau hauv tsev rau khoom.
RFID nyeem ntawv thiab suav cov duab hluav taws xob tuaj yeem txheeb xyuas cov pawg pallet ua ntej lawv nkag mus rau hauv lub tsev khaws khoom. Cov pallets txawv txav tuaj yeem txheeb xyuas thiab tshem tawm ntawm qhov chaw.
Rau cov pallets uas tseem muaj kev nyeem ntawv lossis sau ntawv yuam kev thaum lub sijhawm ntim khoom, kev tswj hwm - kev hloov kho lub cev tuaj yeem hloov pauv mus rau lub forklift - txoj haujlwm nkag mus tau ntau dua li txwv tsis pub tag nrho cov txheej txheem palletizing.
Qhov no txhim kho qhov system resilience thaum txo kev tuav tuav.
(Crane System)
5. Sib txuas Warehouse, Orders and Transportation
Lub tsev khaws khoom ntse yuav tsum tsis txhob ua haujlwm raws li kev sib cais.
Cov ntaub ntawv ntim khoom- suav nrog kev teeb tsa pallet, cov ntaub ntawv cov khoom lag luam thiab khoob - cov ntawv thov pallet- tuaj yeem hloov pauv nrog WMS los ntawm WebService interfaces.
WMS tuaj yeem pauv daim ntawv pov thawj, tawm sab nraud- xaj, tsheb thiab cov ntaub ntawv tsav tsheb nrog rau lwm lub tuam txhab lag luam los ntawm kev sib cuam tshuam cov ntaub ntawv.
Qhov no tsim cov ntaub ntawv txuas mus ntxiv:
Ntim → Warehouse → Inventory → Order → Vehicle → Loading
Cov khoom lag luam tsim nyog tuaj yeem tuaj yeem tshwm sim hauv kev tswj hwm kev thauj mus los, thaum cov ntaub ntawv nkag mus thiab tawm txhua hnub tuaj yeem raug synchronized nrog MES thiab metering systems.
Xws li kev sib koom ua ke txo cov ntaub ntawv rov ua dua ntawm phau ntawv nkag thiab txhim kho cov ntaub ntawv sib xws thoob plaws cov saw hlau logistics.
6. Automated tsheb hu thiab thauj khoom
Thaum cov tsheb khiav tawm txhua hnub ntau tshaj li ib puas mus ncig, kev hu xov tooj ntawm tes yuav tsis muaj txiaj ntsig.
Lub tsheb tsis siv neeg-kev hu xov tooj tuaj yeem txuas cov ntaub ntawv teem caij, kuaj tsav tsheb-hauv thiab thauj khoom- kev tswj cov chaw nres nkoj.
Cov neeg tsav tsheb tuaj yeem tshawb xyuas los ntawm daim ntawv thov mobile thaum mus txog ntawm qhov chaw, thiab cov tsheb yuav raug txiav raws li lawv lub sijhawm teem sijhawm thiab sijhawm tuaj txog.
Cov tsheb sib txawv tuaj yeem raug hu ua qhov sib npaug, thaum thauj khoom - cov ntaub ntawv chaw nres nkoj thiab cov ntaub ntawv teev raug tso tawm ntawm qhov chaw.
Txoj hauv kev no txhim kho kev thauj khoom ncaj ncees, txo kev tos thiab pab tsim cov txheej txheem logistics uas tuaj yeem kwv yees ntau dua.
Upgrading Automatic Loading Machine
Cov khoom siv thauj khoom tsis siv neeg kuj tuaj yeem dhau los ua lub raj mis yog tias nws tsis hloov mus rau cov khoom siv tiag tiag thiab cov khoom siv tsheb.
Piv txwv li, yav dhau los flatbed loading khoom raug txwv rau kwv yees li 27 tons ib lub tsheb, thaum optimized phau ntawv loading yuav ncav cuag 30 tons.
Ib qho kev tsim kho tshiab tsis siv neeg thauj khoom siv ob lub RGV chav nyob, nrog rau kev sib txawv pallet ntawm txhua sab, ua rau kwv yees li 30 tons ntawm cov khoom tuaj yeem thauj khoom mus rau lub tsheb loj.
Rau lub thawv ntim khoom, ob lub-pallet pub txoj kev ua ke nrog lub tshuab compression pab daws qhov teeb meem ntawm cov pob khoom loj polypropylene.
Cov khoom muaj nqis thauj khoom uas twb muaj lawm kuj tau hloov kho dua tshiab los ntawm lub voj tshiab- zoo li tus qauv thauj khoom, pem hauv ntej- qhov kawg conveyor programming, khoom-shaping mechanisms thiab hloov kho rab rawg.
Tom qab cov kev txhim kho no, lub tsev khaws khoom ua haujlwm tsib lub tshuab thauj khoom tsis siv neeg nrog cov teeb tsa sib txawv. Lub kaw lus ceev tshaj plaws tuaj yeem ua tiav kev thauj khoom hauv kwv yees li 15 feeb, thaum ib qho chaw thau khoom tuaj yeem ua tiav txog 630 tons ntawm kev xa khoom tawm hauv ib hnub.
(Xaiv-rau-End Logistics Automation)
7. Semi-Cov ntaub npog tsis siv neeg rau kev thauj mus los zoo dua
Tom qab kev thauj khoom, polyolefin cov khoom thauj los ntawm cov tsheb thauj khoom ib txwm xav tau cov ntaub npog tsis zoo thiab ruaj ntseg.
Kev sau phau ntawv ib txwm xav kom cov neeg ua haujlwm nce mus rau hauv tsheb, tsim kom muaj kev nyab xeeb thaum siv sijhawm thiab ua haujlwm.
Lub semi- tsis siv neeg tarp- npog qhov system tuaj yeem ua ke ib qho yooj yim hoist, rail ntev, tarp clamps thiab hlua hooks.
Cov neeg ua haujlwm tuaj yeem tswj xyuas cov khoom siv txav mus los ntawm txoj kab tav toj thiab ntsug. Lub tarp tuaj yeem muab tso rau ntawm cov khoom thauj thaum cov neeg ua haujlwm ua tiav qhov kev ruaj ntseg zaum kawg los ntawm theem hauv av.
Cov txheej txheem ua kom zoo tuaj yeem txo cov tarp- npog lub sijhawm kwv yees5–10 feeb, nrog kev tshaj tawm kev txhim kho ntawm ib puag ncig66%.
8. Tuam Tshoj JSSL Lub Tuam Txhab Txoj Kev Ua Haujlwm rau Kev Hloov Hloov Hloov Hloov Smart Warehouse
Cov kev paub ntawm cov khoom loj polyolefin hloov khoom dua tshiab qhia tau tias ua tiavwarehouse automation tej yaam numxav tau kev sib xyaw ua ke ntawm hardware, software thiab kev ua haujlwm engineering.
Tuam Tshoj JSSL Lub Tuam Txhab tsom mus rau cov txheej txheem - theem kev sib koom ua ke ntau dua li kev hloov khoom siv cais.
Nws txoj hauv kev tuaj yeem muab faib ua plaub yam:
1. Cov cuab yeej siv kho tshiab
RGV systems, stacker cranes, automated loading equipment, RFID thiab lwm yam thev naus laus zis raug xaiv raws li cov khoom siv tiag tiag - cov kev xav tau ntws.
2. Software kev koom ua ke
WMS, WCS, ERP, MES, TMS thiab chaw thau khoom yog txuas nrog los tsim cov ntaub ntawv sib koom ua ke.
3. txheej txheem optimization
Ntim, khaws cia, tsheb thauj mus los, xaiv, thauj khoom thiab tswj lub tsheb tau txheeb xyuas raws li ib qho kev thauj mus los tas li.
4. Kev tswj hwm ntse
Visualization, ntse teem sij hawm, RFID traceability, tshuab lub zeem muag thiab automated cov ntaub ntawv pauv txo cov phau ntawv cuam tshuam thiab txhim kho kev ua hauj lwm visibility.
Cov qauv kev sib xyaw no qhia txog qhov muaj zog ntawmTuam Tshoj Manufacturinghauv kev lag luam automation: sib txuas cov cuab yeej engineering, software kev koom ua ke, muab khoom- kev sib koom ua ke ntawm cov saw hlau thiab kev siv qhov project mus rau hauv kev daws teeb meem.
9. Xaus: Los ntawm Automated Storage rau Intelligent Logistics
Kev hloov pauv ntawm cov laus polyolefin warehouses qhia tau hais tias tus nqi ntawm automation tsis yog txiav txim siab los ntawm tus naj npawb ntawm cov cav tov.
Lub hom phiaj tiag tiag yog txhawm rau txhim kho kom tiav cov saw hlau logistics - los ntawm kev ntim khoom thiab chaw cia khoom mus rau kev tswj cov khoom muag, kev thauj mus los sab nraud thiab kev thauj khoom kawg.
Rau cov chaw laus, qhov no txhais tau hais tias kev sib txuas cov cuab yeej hloov pauv, muaj peev xwm nthuav dav, kho dua tshiab software thiab cov txheej txheem kho dua tshiab. Rau cov khoom lag luam ntse tsim tshiab, kev txhim kho txuas ntxiv tuaj yeem txhim kho kev ua tau zoo, kev nyab xeeb, kev taug qab thiab kev siv cuab yeej cuab tam.
Saib rau pem hauv ntej, polyolefin warehouses yuav txuas ntxiv muskev ua haujlwm tsis muaj neeg siv, kev tswj xyuas ntse, kev tswj hwm digital thiab kev nyab xeeb dua logistics.
Tuam Tshoj JSSL Lub Tuam Txhab tuaj yeem txhawb nqa qhov kev hloov pauv no los ntawm kev sib koom ua ke cov khoom lag luam ntse uas txuas cov cuab yeej siv lub cev nrog cov tshuab digital, pab cov tuam txhab petrochemical tsim kom muaj txiaj ntsig zoo, taug qab thiab ua kom muaj txiaj ntsig kev lag luam.